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inCAD Library

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What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.

    2. Over 300 design application ideas
    collected from dozens of industries!

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No.000006 Workpiece Clamp
Good IDEA!
8

Retaining small-size workpieces without causing damage

Relevant category

Toggle Clamps

Toggle Clamps
Product name Toggle Clamps - Horizontal Handle, Horizontal Base Type
Part number MC01-5
Features Hold Down, Flange Base Type. Low Profile-designed.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

Has a wide arm angle

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Available sizes

■Toggle Clamps - Horizontal Handle, Horizontal Base Type

Body Material 1018 Carbon Steel 304 Stainless Steel
Surface Treatment Trivalent Chromate -
Tightening Force (N) 196 196 294 2450 2744 196 2450 2744
Weight (g) 30 30 100 210 435 30 210 435
Open-Close Angle of Arm 71° 75° 72° 77° 79° 75° 77° 79°
Open-Close Angle of Handle 72° 82° 74° 85° 86° 82° 85° 86°
Overall Width 28 24.5 30 52 57 24.5 52 57
Overall height (Clamped) 23.25 20.5 33.5 38.2 48.56 20.5 38.2 48.56
Height (Unclamped) 72.8 56.4 83.9 167.6 193.8 56.4 167.6 193.8
Overall Length (Clamped) 91 67.3 110 199 260.3 67.3 199 260.3
Clamp Position Fixed Fixed Variable Variable Variable Fixed Variable Variable
Accessory Steel Bolt Stainless Steel Bolt

* Please see the product pages for shape details and dimensions.

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Spring Plungers

Spring Plungers
Product name Spring Plungers - Stainless Steel
Part number PJLK3-3
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Performance info.

Selection criteria

Reduces applied retaining load

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Available sizes

■Spring Plungers - Stainless Steel

Nose
Material 		Load Type Body Nose Spring Operating Temperature
Material Material Hardness Material
Stainless Steel Ultra Light Load 304 Stainless Steel 440C Stainless Steel 55HRC~ 631 Stainless Steel -30~260℃
Light Load
Heavy Load
Extra Heavy Load
Plastic Ultra Light Load Polyacetal - -30~80℃
Light Load
Heavy Load
Extra Heavy Load

■Sizes and Dimensions

Screw Dia.
(Coarse) 		Nose Body length
Diameter Stroke
M3 φ1 1.5 15
3 15
M4 φ1.6 2 15
4 24
M5 φ2 3 20
5 27
M6 φ2.5 3 25
5 30
M8 φ3.1 3 25
5 27
M10 φ3.8 5 30
10 43
M12 φ5.5 5 30
10 43
15 51
M16 φ8 10 57
15 57
20 65

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Performance info.

■Spring Load (N) of Spring Plunger (Stainless Steel)

Load Type
Screw Dia.
(Coarse) 		Nose Ultra Light Load Light Load Heavy Load Extra Heavy Load
Diameter Stroke min. max. min. max. min. max. min. max.
M3 φ1 1.5 0.12 0.4 0.4 1.3 0.8 2.94 1.1 3.42
3 0.12 0.4 0.2 1.3 0.6 2.93 0.8 3.41
M4 φ1.6 2 0.27 0.65 0.9 2 2 8.8 6.1 13.8
4 0.18 0.65 0.6 2.1 1.9 8.75 5.8 13.6
M5 φ2 3 0.4 3 1.4 9.7 2.7 16.3 6.8 22
5 0.35 3 1.1 10.3 1 17.1 5.7 21.5
M6 φ2.5 3 1.8 3.05 6 9.8 8 26.4 15.8 35.6
5 1.5 3.05 3.4 9.86 4.4 26.6 12.9 34.4
M8 φ3.1 3 1.9 3.15 6 9.9 14.7 27 21.9 36.3
5 1.4 3.15 4 9.83 6.7 26.6 14.7 34.5
M10 φ3.8 5 1.6 4.6 5.7 14.7 8.2 45.7 24.5 58.6
10 1.6 4.6 4.4 14.7 6.2 45.1 19.8 58.7
M12 φ5.5 5 1.7 4.7 5.8 14.7 18.2 49 34.9 63.6
10 1.6 4.7 5 14.7 8.2 49.1 25.5 63.6
15 1.8 4.7 6.9 14.7 7.5 48.9 20.1 63.7
M16 φ8 10 2.8 10.8 9.2 34.2 18.9 68.5 38.7 88.4
15 2.6 10.8 8.6 34.4 14.4 68.6 33.9 88.1
20 2 11 7.1 34.4 4.2 68.6 25.4 88.1

* Min. is the initial load, and max. is the load when the nose is fully compressed.

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IDEA NOTE Spring plungers with plastic tips

The spring plungers are used to prevent scratching on the workpiece. The retaining load can also be adjusted with these plungers.

IDEA NOTE Prevent rotation

A stepped bracket, that attaches the toggle clamp to spring plunger, helps prevent rotational motion.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Fixture to clamp a small-size workpiece while soldering.

Points for use

  • Manual mechanism that utilizes a toggle clamp.

Target workpiece

  • Circuit board
  • External dimension: □ 20 x t 1
  • Connector size W8 x D10 x H 2mm

Design Specifications

Operating Conditions or Design Requirements

  • Toggle clamp arm open-close angle: 90°
  • Spring plunger load: 0.2 - 1.3 N
  • External dimensions:
    W80ｘD35ｘH47mm

Required Performance

  • Workpiece retention load: 0.2 - 1.3N

Selection Criteria for Main Components

  • Toggle Clamps
    • Application requires a vertical and horizontal handle clamp.
    • Since the load is minimal, a normal handle type is used.
  • Spring Plungers
    • Use the plastic tip part type to prevent scratches to the workpieces.

Design Evaluation

Verification of main components

  • Verify required work retention load.
  • Plunger load
    • Assumed stroke: 2.5mm
    • Plunger spring constant
      k=1.3/3=0.43N/mm
    • Based on the values above, the assumed workpiece retention load is given as follows:
      F = k x = 0.43 x 2.5 = 1N

Other Design Consideration

  • The applied retaining load can be adjusted with the spring plungers.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details) 		Quantity
1 Toggle Clamps MC01-5 1
2 Spring Plungers PJLK3-3 1
3 Collars KNCLSS3-5-15 4
4 Collars NCLSS4-6-17 4
5 Extra Low Head Cap Screws CBSS4-10 1
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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