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inCAD Library

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What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

  3. Find application examples quickly! Search by function, workpiece shape, etc.

  4. Download the CAD models for each application example.
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No.000052 Workpiece Confirmation Process

Workpiece confirmation process with photoelectric sensor.

Conveyor rollers

Product name Conveyer Roller Shafts - Hollow
Part number HROJS38-413
Features Set of Conveyor Rollers and Economical Hollow Tube Rollers.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Cost reduction by utilizing commercially available components.

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Available sizes

■Conveyor rollers (Set of rollers and shafts)

Material Surface treatment Bearing
Roller Shaft Pin Roller・Shaft・Pin
Core material Wheel
Carbon Steel Steel Steel Steel Trivalent chromate Pressed bearing

■Dimensions

Roller length Name
No.
Roller O.D. Shaft bore DIA. Shaft length Shaft(With pin)
Nominal DIA. Actual DIA.
113 19 φ19.1 φ6.2 Roller length+22 φ6 φ5.9
163 22 φ22.2
213 28 φ28.6 φ8.2 Roller length+22 φ8 φ7.85
263 38 φ38.1 φ12.2 Roller length+27 φ12 φ11.8
313 42 φ42.7
413 50 φ50.8
513 57 φ57.2

*Lengths 163, 263 for Nominal No. 22 are not available.

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Performance info.

■Conveyor roller strength

(All forces in Newtons)

Roller length(mm)
Name No. 113 163 213 263 313 413 513
19 431 318 205 436 343 294 206
22 431 ? 205 ? 343 294 206
28 490 490 490 450 687 588 412
38 1342 1342 1342 1132 922 785 588
42 1667 1628 1589 1310 1030 883 745
50 1716 1628 1648 1584 1520 1442 1147
57 2354 2206 2059 1912 1765 1471 1157

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Strut Clamps- For Mounting of Photoelectric Sensor

Product name Strut Clamps- For Mounting Photoelectric Sensors
Part number KSTW10
Features Direct mounting for General Photoelectric Sensors.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Utility mount that will support the sensor in use and is easy to adjust.

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Available sizes

■Strut Clamps-For mounting Photoelectric Sensor.

Sensor mounting Material Surface treatment
Through holes(φ3.5)
Tapped hole(M2.6)
(Pitch: 25.4)
1018 Carbon Steel Black oxide
Electroless nickel plating
Aluminum alloy Black anodize
Clear anodize
304 Stainless Steel ?
Shaft bore DIA. Strut clamp external dims.
Height Width Depth
φ10 31 22 13
φ12 25 16
φ15 28 19

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Accuracy Info

■Accuracy of strut clamp for photo sensor mounting
Shaft bore DIA. tolerance: H7

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IDEA NOTE Cost reduction by reducing the number of drive rollers.

Combining free-rollers and driven-rollers to reduce the total number of driven rollers in the system.

IDEA NOTE Easy position adjustments.

Position adjustment is easy using sensor mounting bases.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Detects passing components or assemblies on a conveyor.

Target workpiece

  • Sheet metal case.
  • Pallet
  • Workpiece size: 270 x 305 x 50

Design Specifications

Operating Conditions or Design Requirements

  • Conveyor guide width: 345
  • External dims.: W475 x D1350 x H159

Required Performance

  • Workpiece・Case weight: 8kg

Selection Criteria for Main Components

  • Motor roller
    • The integrated motor saves space by not requiring an external motor.

Design Evaluation

Verification of main components

  • Verify that the motorized roller can move the material on the conveyor.
  • Motor roller selection
    • ① Required tangential force (Roller transfer ability) confirmation
      Conveyed object weight M = 8kg
      When rolling friction coefficient μ = 0.04,
      Required tangential force F[N] = 9.8 × M × μ = 9.8 × 8 × 0.04 = 3.14N
    • ② Temporary selection of model number
      MOR38-400-10
    • ③ Determining required number of rollers
      When motor roller's starting tangential force FK = 37.3N,
      Conveyance capacity FH[N] = FK × 0.9 = 37.3 × 0.9 = 33.57N
      Required number of rollers
      n = F / FH = 3.14 / 33.57 = 0.094pc. (* 1pc. is capable of conveyance)
      ● For safety reasons, be sure that load always rides on two rollers.
    • ④ Determining roller length
      From Load: Length (L = 400) x Width (W = 320), roller length 400 (80mm margin) is selected.

Other Design Consideration

  • One roller is adequate as shown in the calculations above, but considering that if there are any changes in the system with the load on the rollers, rollers come out of alignment, variation in the motor speed, and etc... minimum of two rollers need to engage each assembly tray component.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Powered Rollers (With Built-In Motor) RDOB12-415-WMC6 3
2 Rollerfor Conveyor MOR38-400-10 9
3 Metal Washers HROJS38-413 18
4 Bracket For Sensors WSSS10-5-8 16
5 Rotary Shaft KBSW10-15 2
6 Bracket For Sensors RDOA10-200 2
7 Workpiece Guide KSTW10 2
8 Photoelectric Sensor(Currently not available) MZ-T 1
9 Heaxgonal Post RGPS10-30 24
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

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