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Types and Uses of Metallic Materials 1

Steel types

Type Symbol Examples of uses Properties JIS Flat steel Square steel Hexagonal bar steel Cylindrical rod Steel plate Steel beam
Rolled steel
for general structural use
SS400 General machine parts Good workablity and weldability. JIS G
3101
 
Cold finished steel bars
(cold drawing)
SS400-D General machine parts Good accuracy and surface roughness, and can be used as-is or with a small amount of cutting. JIS G
3123
   
Carbon steel
for machine structural use
S45C General machine parts Hardening is available.
Tensile strength of 570 N/mm^2 (normalizing)
JIS G
4051
 
S50C Hardening is available.
Tensile strength of 610 N/mm^2 (normalizing)
Alloy steel material for mechanical structures SCM415 Machine parts requiring strength
Screws, etc
SCM435
Tensile strength of 930N / mm^2 or higher
and
hardness of 270 HB or higher
after hardening and tempering
JIS G
4053
 
SCM420
SCM435
Carbon tool steel SK95
(SK4)
Shafts, pins, etc. Drill rod material (cylindrical rod)
S95 material is cold drawn and finished by cutting.
Grade 7 (-DG7) = h7
Grade 8 (-DG8) = h8
Grade 9 (-DG9) = h9
JIS G
4401
       
SK85
(SK5)
     
Alloy tool steel SKS93 Hardening parts Far less deformation due to hardening than SK carbon steel materials. JIS G
4404
     
SKS3
Sulfur and
sulfur composite free cutting steel
Steel material
SUM21 requiring strength
(steel for free cutting)
Free-cutting steel with sulfur added to carbon steel for improved machinability. JIS G
4804
     
SUM22L Free-cutting steel to which lead is added in addition to sulfur.
SUM24L
High-carbon chrome
Bearing steel
SUJ2 Rolling bearings, etc. Bearing steel JIS G
4805
         
Cold-rolled steel plate SPCC Covers, cases, etc. Produced by rolling at near room temperature.
High dimensional precision with beautiful surface texture.
Good workability for bending, drawing, and cutting.
Good weldability.
JIS G
3141
         
Hot-rolled mild steel plate SPHC Parts for general machine structures Compatible thicknesses: 1.2 mm or more, 14 mm or less JIS G
3131
         

Stainless steel types

Classification Symbol Examples of uses Properties Magnetic properties JIS Flat steel Square steel Hexagonal bar steel Cylindrical rod Steel plate Steel beam
Austenite-base SUS303 Machine parts requiring rust prevention 18-8-grade free-cutting stainless steel.
Better cuttability than SUS304.
No* JIS G
4303
4304
4305
     
SUS304 The most versatile material as general corrosion resistant and heat-resistant steel. No*
SUS316 Better corrosion resistance than 304 to sea water and various media. No*    
Martensite-base SUS410 Machine parts requiring rust prevention (Corrosion resistance is inferior to austenite-base) Hardening is available.
Good workablity.
Yes      
SUS440C Hardening is available. Yes      
Ferrite-base SUS430 Machine parts requiring rust prevention General-use stainless steel with high corrosion resistance. Yes      

**Machining on austenite-base may cause it to become magnetic.

<Reference: corrosion resistance of stainless steel>

Test method
Compliant with JIS H 8502
cycle test method as a composite corrosion test
Test conditions
(1) Salt spray test (5% NaCl. 35°C) 2hr
(2) Drying (60 °C) 4hr
(3) Humidity (95% RH. 35°C) 2hr
1 cycle in 8hr

External appearance of specimen before the start of the test, after 48hr, and after 168hr

  SS400 SUS440C SUS304 SUS316 *G−STAR
Before the start of the test Before the start of the test(SS400) Before the start of the test(SUS440C) Before the start of the test(SUS304) Before the start of the test(SUS316) Before the start of the test(*G−STAR)
48hr 48hr(SS400) 48hr(SUS440C) 48hr(SUS304) 48hr(SUS316) 48hr(*G−STAR)
168hr 168hr(SS400) 168hr(SUS440C) 168hr(SUS304) 168hr(SUS316) 168hr(*G−STAR)

*G-STAR is martensitic stainless steel (pre-hardened steel) produced by Daido Steel Co., Ltd.

Aluminum alloy types

Alloy number Symbol Examples of uses Properties JIS Flat steel Square steel Cylindrical rod Steel plate Steel beam
2011 A2011BE(S)
A2011BD(S)
A2011W(S)
Volume shafts, optical parts, screws, etc. It is as strong as 2017 and has very good milling properties but poor corrosion resistance. JIS H
4000
4040
       
2017 A2017P
A2017BE(S)
A2017BD(S)
A2017W(S)
Machine parts, rivet materials, aviation materials, automotive parts, etc. High strength is obtained by accelerated aging. Good milling properties, but poor corrosion resistance and weldability.    
5052 A5052P
A5052BE(S)
A5052BD(S)
A5052W(S)
Ship materials, vehicle materials, construction materials, beverage cans, etc. A typical medium-strength alloy with good corrosion resistance, moldability, and weldability.    
5056 A5056BE(S)
A5056BD(S)
A5056W(S)
Optical devices, communications device components, zippers, etc. Excellent strength and ductility, good corrosion resistance, milling, and anodic oxidation treatment properties.        
6005C
(旧6N01)
A6005CBE(S) Structural materials, etc. An alloy with strength between 6061 and 6063 and excellent extrudability and hardening. It has good corrosion resistance and can be welded.      
6061 A6061P
A6061BE(S)
A6061BD(S)
A6061W(S)
Rivet materials, bolt materials, automotive parts, etc. Heat-treatable corrosion-resistant alloy. Aging gives considerable high proof stress values, but poor weldability.      
6063 A6063BE(S)
A6063BD(S)
Construction materials, civil engineering materials, furniture, home appliances, vehicle materials, etc. A typical extrusion alloy. Lower in strength than 6061, but has excellent extrudability and good corrosion resistance, and surface treatment properties.    
7075 A7075P
A7075PC
A7075BE(S)
A7075BD(S)
Aviation parts, rivet materials, etc. One of the strongest aluminum alloys.      

The special class is indicated by (s).

Designations for types of aluminum alloys

P Plate
PC Clad Plate
BE Extruded Bar (normal class)
BD Drawn Bar (normal class)
W Drawn Wire (normal class)
TE Extruded Tube (normal class)
TD Drawn Tube (normal class)
TW Welded Tube (normal class)
TWA Arc-Welded Tube
S Extruded Shape (normal class)
FD Die Forging
FH Hand Forging

Temper designations of aluminum alloys

Symbol Description
F As-manufactured condition. The material is in an extruded form without thermal refining.
H112 In expanded material, mechanical properties are guaranteed in the as-manufactured condition without aggressive work hardening.
H H1n H1 indicates only work hardening. n is assigned a number from 1 to 9, indicating the degree of work hardening. If the number following H1 is 1, it means "1/8 hard"; H11 means an "expanded aluminum alloy that has been work-hardened only to become 1/8 hard"; 2 is "1/4 hard"; 3 is "3/8 hard"; 4 is "1/2 hard"; 5 is "5/8 hard"; 6 is "3/4 hard"; 7 is "7/8 hard"; 8 is "hard", and 9 is "extra hard."
H2n H2 indicates work hardening followed by softening heat treatment.
H3n H3 indicates work hardening followed by stabilization treatment.
O The softest state of the product after annealing.
T T1 Naturally aged after cooling by high-temperature processing. Compatible with alloys such as 6063, where hardening is easily obtained by cooling after high-temperature processing (extrusion).
T3 Indicates solution annealing followed by cold working and natural aging. A cold working process is included to give higher strength and yield greater flatness and dimensional accuracy than T4 material.
T351 After solution annealing, the alloy is cold worked to increase its strength, and residual stress is removed by tensile working to give a permanent strain of between 1.5% and 3%, followed by natural aging.
T4 Indicates the state in which natural aging has been completed after solution treatment. In particular, T4 processed under the specified conditions at the consumer is referred to as T42.
T5 Indicates artificially aged after cooling by high-temperature processing. Compatible with alloys and castings such as 6063, where hardening is easily obtained by cooling after high-temperature processing (extrusion).
T6 Indicates artificially aged after solution treatment. Superior strength can be achieved without cold working through the typical heat treatment of a heat-treatable alloy. In particular, T6 processed under the specified conditions at the consumer is referred to as T62.
T61 Indicates solution annealing by hot water hardening followed by artificial age-hardening treatment.
T651 After solution annealing, residual stress is removed by tensile processing that imposes a permanent strain of between 1.5% and 3%, followed by natural aging.
T7 Indicates stabilized after solution treatment. Performed to prevent corrosion stress fractures and protect against deformations and other faults that occur due to hardening.
T8 Indicates solution treatment followed by cold working and then artificial age hardening treatment.
T9 Indicates solution annealing treatment followed by artificial age hardening treatment and then cold working.

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