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The following selection procedure assumes that a pulley of the same size is used for both the
head pulley*1 and the tail pulley*2.
(Even if the sizes of the head pulley and tail pulley differ, follow the same procedure up to
Step 3)
The head pulley should be the drive pulley.
And for belt installation and tension control, the driven side should be designed with a
structure enabling adjustment of alignment and distance between shafts by means of an adjustment
screw or the like.
Te= 9.8(μ・G+G・H/C)
| Table Material | Steel | Stainless Steel | Aluminum | UHMW | Fluoropolymer (Example) |
|---|---|---|---|---|---|
| Friction Coefficient: μ | 0.65 | 0.68 | 0.42 | 0.31 | 0.21 |
Table 2 K1 Correction Factor Based on Daily Operating Hours
(Unit: hours)
| ~5 | 5~8 | 8~12 | 12~16 | 16~24 |
|---|---|---|---|---|
| 1.0 | 1.1 | 1.2 | 1.3 | 1.4 |
Table 3 K2 Correction Factor Based on Belt Length
(Unit: mm)
| ~1500 | 1501~3000 | 3001~4500 | 4501~ |
|---|---|---|---|
| 0.3 | 0.2 | 0.1 | 0.0 |
Table 4 K3 Correction Factor Based on Belt Speed
(Unit: m/min)
| ~ 60 | 61~90 | 91~120 |
|---|---|---|
| 0.0 | 0.1 | 0.2 |
(1) Select a belt type and width that has Ta (allowable tension) ≥ Td (design tension) from Table 5 below.
Table 5 Jointed Belt Allowable Tension
(Unit: N)
| Belt Type | Belt Width (mm) | ||||||
|---|---|---|---|---|---|---|---|
| 10 | 15 | 20 | 25 | 30 | 40 | 50 | |
| S5M | 120 | 180 | - | 300 | - | - | - |
| S8M | - | 235 | - | 392 | 471 | 627 | - |
| T5 | 58 | 87 | 116 | 145 | - | - | - |
| T10 | - | 180 | 240 | 300 | 360 | 481 | 601 |
| AT5 | 74 | 110 | - | - | - | - | - |
| AT10 | - | 234 | 312 | 391 | - | - | - |
(Unit: N)
| Belt Type | Belt Nominal Width | ||||
|---|---|---|---|---|---|
| 050 | 075 | 100 | 150 | 200 | |
| L | 92 | 138 | 184 | 276 | - |
| H | - | 163 | 216 | 324 | 432 |
(2) For both the drive and driven pulleys, select those with more teeth than the minimum allowable number of teeth shown in Table 6 below.
Table 6 Minimum Allowable Number of Pulley Teeth
| Belt Type | Pitch (mm) | Minimum Number of Teeth | Pulley Diameter (mm) |
|---|---|---|---|
| L | 9.525 | 14 | 42.45 |
| H | 12.7 | 14 | 56.60 |
| S5M | 5 | 14 | 22.28 |
| S8M | 8 | 24 | 61.12 |
| T5 | 5 | 12 | 19.10 |
| T10 | 10 | 14 | 44.56 |
| AT5 | 5 | 20 | 31.83 |
| AT10 | 10 | 14 | 44.56 |
(1) Determine the approximate belt circumference based on the tentative distance between shafts (C’) and approximate pulley diameter (Dp’).
(2) Determine the number of belt teeth (N) based on the approximate belt circumference (Lp’) and
pitch (P).
The number of belt teeth (N) should be rounded to the natural number. (Be careful about the
minimal length.)
(3) Determine the exact belt circumference based on the number of belt teeth (N) and pitch (P).
(4) Determine the exact distance between shafts (C) using the formula below.
| Belt Type | Inward Adjustable Allowance |
|---|---|
| L | 10 mm or more |
| H | 15 mm or more |
| S5M | 10 mm or more |
| S8M | 15 mm or more |
| T5 | 5 mm or more |
| T10 | 10 mm or more |
| AT5 | 10 mm or more |
| AT10 | 15 mm or more |
| Distance Between Shafts (mm) | Outward Adjustable Allowance |
|---|---|
| ~500 | 5 mm or more |
| 501~1000 | 10 mm or more |
| 1001~1500 | 15 mm or more |
| 1501~2000 | 20 mm or more |
| 2001~2500 | 25 mm or more |
| 2501~ | 1% or more of the distance between shafts |
Extend the belt at the installation tension shown in Table 8. The shaft load will be twice the installation tension. Shafts should have sufficient strength.
Table 8 Jointed Belt Installation Tension
(Unit: N)
| Belt Type | Belt Width (mm) | ||||||
|---|---|---|---|---|---|---|---|
| 10 | 15 | 20 | 25 | 30 | 40 | 50 | |
| S5M | 60 | 90 | - | 150 | - | - | - |
| S8M | - | 117 | - | 196 | 235 | 313 | - |
| T5 | 29 | 43 | 58 | 72 | - | - | - |
| T10 | - | 90 | 120 | 150 | 180 | 240 | 300 |
| AT5 | 37 | 55 | - | - | - | - | - |
| AT10 | 117 | 156 | 195 | - | - | - | - |
(Unit: N)
| Belt Type | Belt Nominal Width | ||||
|---|---|---|---|---|---|
| 050 | 075 | 100 | 150 | 200 | |
| L | 46 | 69 | 92 | 138 | - |
| H | - | 81 | 108 | 162 | 216 |
(Unit: N)
| Belt Type | Material | Belt Width (mm) | |||||||
|---|---|---|---|---|---|---|---|---|---|
| 6 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | ||
| S3M | Polyurethane | 127 | - | - | - | - | - | - | - |
| S5M | Rubber | - | 310 | 490 | - | - | - | - | - |
| Polyurethane | 215 | 323 | 539 | ||||||
| S8M | Rubber | - | - | - | - | 950 | - | - | - |
| Polyurethane | 647 | 1176 | 1412 | 1882 | |||||
| T5 | Polyurethane | - | 112 | 166 | 225 | 284 | - | - | - |
| T10 | Polyurethane | - | - | 299 | 397 | 529 | 627 | 862 | 1064 |
| AT5 | Polyurethane | - | 147 | 221 | - | - | - | - | - |
| AT10 | Polyurethane | - | - | 469 | 625 | 781 | - | - | - |
(Unit: N)
| Belt Type | Material | Belt Width (mm) | ||||||
|---|---|---|---|---|---|---|---|---|
| 025 | 037 | 050 | 075 | 100 | 150 | 200 | ||
| XL | Rubber | - | 45 | 70 | - | - | - | - |
| Polyurethane | 66 | 102 | 142 | |||||
| L | Rubber | - | - | 95 | 165 | - | - | - |
| Polyurethane | 259 | 387 | 519 | |||||
| H | Rubber | - | - | - | - | 600 | - | - |
| Polyurethane | 397 | 529 | 799 | 1093 | ||||
Notes