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How to Select a Conveyor Timing Belt

The following selection procedure assumes that a pulley of the same size is used for both the head pulley*1 and the tail pulley*2.
(Even if the sizes of the head pulley and tail pulley differ, follow the same procedure up to Step 3)
The head pulley should be the drive pulley.
And for belt installation and tension control, the driven side should be designed with a structure enabling adjustment of alignment and distance between shafts by means of an adjustment screw or the like.

[Step 1] Calculate the effective tension (Te).

Calculate the effective tension (Te).

Te= 9.8(μ・G+G・H/C)

Te (N)
: Effective tension
G (kg)
: Gross weight of the conveyance on the belt
μ
: Friction coefficient between table and belt (Table 1)
H (mm)
: Lifting height
C (mm)
: Tentative distance between shafts (Machine length)
Table 1 General Friction Coefficient Between Belt and Table
Table Material Steel Stainless Steel Aluminum UHMW Fluoropolymer (Example)
Friction Coefficient: μ 0.65 0.68 0.42 0.31 0.21

[Step 2] Calculate the design tension (Td).

Td=K・Te
Td (N)
: Design tension
K
: Overload factor
Te (N)
: Effective tension
K=K1+K2+K3
K1
: Correction factor based on operating hours
K2
: Correction factor based on belt length
K3
: Correction factor based on belt speed

Table 2 K1 Correction Factor Based on Daily Operating Hours

(Unit: hours)

~5 5~8 8~12 12~16 16~24
1.0 1.1 1.2 1.3 1.4

Table 3 K2 Correction Factor Based on Belt Length

(Unit: mm)

~1500 1501~3000 3001~4500 4501~
0.3 0.2 0.1 0.0

Table 4 K3 Correction Factor Based on Belt Speed

(Unit: m/min)

~ 60 61~90 91~120
0.0 0.1 0.2

[Step 3] Select the belt type, belt width and pulley diameter.

(1) Select a belt type and width that has Ta (allowable tension) ≥ Td (design tension) from Table 5 below.

Table 5 Jointed Belt Allowable Tension

(Unit: N)

Belt Type Belt Width (mm)
10 15 20 25 30 40 50
S5M 120 180 300
S8M 235 392 471 627
T5 58 87 116 145
T10 180 240 300 360 481 601
AT5 74 110
AT10 234 312 391

(Unit: N)

Belt Type Belt Nominal Width
050 075 100 150 200
L 92 138 184 276
H 163 216 324 432

(2) For both the drive and driven pulleys, select those with more teeth than the minimum allowable number of teeth shown in Table 6 below.

Table 6 Minimum Allowable Number of Pulley Teeth

Belt Type Pitch (mm) Minimum Number of Teeth Pulley Diameter (mm)
L 9.525 14 42.45
H 12.7 14 56.60
S5M 5 14 22.28
S8M 8 24 61.12
T5 5 12 19.10
T10 10 14 44.56
AT5 5 20 31.83
AT10 10 14 44.56

[Step 4] Determine the belt circumference (number of teeth) and distance between shafts.

(1) Determine the approximate belt circumference based on the tentative distance between shafts (C’) and approximate pulley diameter (Dp’).

Lp’=2・C’+π・Dp’
Lp’ (mm)
: Approximate belt circumference
C’ (mm)
: Tentative distance between shafts
Dp’ (mm)
: Approximate pulley diameter

(2) Determine the number of belt teeth (N) based on the approximate belt circumference (Lp’) and pitch (P).
The number of belt teeth (N) should be rounded to the natural number. (Be careful about the minimal length.)

N= Lp’/P
N
: Number of belt teeth
P (mm)
: Pitch

(3) Determine the exact belt circumference based on the number of belt teeth (N) and pitch (P).

Lp= P・N
Lp (mm)
: Belt circumference

(4) Determine the exact distance between shafts (C) using the formula below.

C= P・(N-Dz)/2
C (mm)
: Distance between shafts
Dz
: Number of pulley teeth

[Step 5] Confirm that the adjustable allowance for distance between shafts is greater than the values shown in Table 7-a and Table 7-b, as applicable.

onfirm that the adjustable allowance for distance between shafts is greater than the values shown in Table 7-a and Table 7-b, as applicable.
Table 7-a Inward Adjustable Allowance (Mounting Allowance)
Belt Type Inward Adjustable Allowance
L 10 mm or more
H 15 mm or more
S5M 10 mm or more
S8M 15 mm or more
T5 5 mm or more
T10 10 mm or more
AT5 10 mm or more
AT10 15 mm or more
Table 7-b Outward Adjustable Allowance (Tension Allowance)
Distance Between Shafts (mm) Outward Adjustable Allowance
~500 5 mm or more
501~1000 10 mm or more
1001~1500 15 mm or more
1501~2000 20 mm or more
2001~2500 25 mm or more
2501~ 1% or more of the distance between shafts

[Step 6] Tension the belt.

Extend the belt at the installation tension shown in Table 8. The shaft load will be twice the installation tension. Shafts should have sufficient strength.

Fs= 2・Ti
Fs (N)
: Shaft load
Ti (N)
: Installation tension (See table below)

Table 8 Jointed Belt Installation Tension

(Unit: N)

Belt Type Belt Width (mm)
10 15 20 25 30 40 50
S5M 60 90 150
S8M 117 196 235 313
T5 29 43 58 72
T10 90 120 150 180 240 300
AT5 37 55
AT10 117 156 195

(Unit: N)

Belt Type Belt Nominal Width
050 075 100 150 200
L 46 69 92 138
H 81 108 162 216

Reference: Open-End Belt Allowable Tension Table*3

(Unit: N)

Belt Type Material Belt Width (mm)
6 10 15 20 25 30 40 50
S3M Polyurethane 127
S5M Rubber 310 490
Polyurethane 215 323 539
S8M Rubber 950
Polyurethane 647 1176 1412 1882
T5 Polyurethane 112 166 225 284
T10 Polyurethane 299 397 529 627 862 1064
AT5 Polyurethane 147 221
AT10 Polyurethane 469 625 781

(Unit: N)

Belt Type Material Belt Width (mm)
025 037 050 075 100 150 200
XL Rubber 45 70
Polyurethane 66 102 142
L Rubber 95 165
Polyurethane 259 387 519
H Rubber 600
Polyurethane 397 529 799 1093

Notes

  • *1 Head pulley: Pulley located in the forward direction of travel
  • *2 Tail pulley: Pulley located behind the direction of travel
  • *3 For applications other than conveyance (e.g. transmission), design S3M with approx. 1/2 of the allowable tension in the table and XL, L, H, S5M, S8M, T5 and T10 polyurethane belts with approx. 2/3 of the allowable tension in the table.

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