Lubricator AL10-A to AL60-A Series
Caution
- Refer to the catalog for details on product specifications.
- Product images may be representative. Refer to the manufacturer's catalog for details.
Product Description
[Features]
· Improved visibility and environmental resistance.
& nbsp Bowl is completely covered by a transparent bowl guard.
Lubricator Series AL10-A To AL60-A Specifications
AL10-A to AL60-A Series JIS symbol
| Model | AL10-A | AL20-A | AL30-A | AL40-A | AL40-06-A | AL50-A | AL60-A |
|---|---|---|---|---|---|---|---|
| Piping connection port diameter | M5 × 0.8 | 1/8, 1/4 | 1/4, 3/8 | 1/4, 3/8, 1/2 | 3/4 | 3/4, 1 | 1 |
| Applicable fluids | Air | ||||||
| Ambient temperature and working fluid temperature | -5 to +60°C (no freezing) | ||||||
| Proof pressure | 1.5 MPa | ||||||
| Maximum operating pressure | 1.0 MPa | ||||||
| Minimum dripping flow rate [L/min (ANR)]Note) | 4 | 15 | 1/4: 30 3/8: 40 | 1/4: 30 3/8: 40 1/2: 50 | 50 | 190 | 220 |
| Oil capacity (cm3) | 7 | 25 | 55 | 135 | |||
| Recommended lubricant | Type 1 turbine oil (ISO VG32) | ||||||
| Bowl material | Polycarbonate | ||||||
| Bowl guard | - | Semi-standard (steel) | Standard equipment (polycarbonate) | ||||
| Weight (kg) | 0.07 | 0.10 | 0.20 | 0.38 | 0.43 | 0.94 | 1.09 |
Outline dimensional drawing
AL10-A dimensional drawing
AL20-A dimensional drawing
AL30-A to AL40-06-A dimensional drawing
AL50-A, AL60-A dimensional drawing
(Unit: mm)
| Model | Standard specifications | Optional specifications | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Bracket mounting dimensions | ||||||||||||||||
| P | A | B | C | D | E | G | J | M | N | Q | R | S | T | U | V | |
| AL10-A | M5 × 0.8 | 25 | 51.5 | 25.5 | 12.5 | - | 35 | 12.5 | - | - | - | - | - | - | - | - |
| AL20-A | 1/8, 1/4 | 40 | 79.3 | 35.9 | 20 | - | 60 | 20 | 30 | 27 | 22 | 5.4 | 8.4 | 40 | 2.3 | 28 |
| AL30-A | 1/4, 3/8 | 53 | 104.1 | 38.1 | 26.7 | 30 | 80 | 26.7 | 41 | 35 | 23 | 6.5 | 13 | 53 | 2.3 | 30 |
| AL40-A | 1/4 / 3/8 / 1/2 | 70 | 136.1 | 39.8 | 35.5 | 38.4 | 110 | 35.5 | 50 | 52 | 26 | 8.5 | 12.5 | 70 | 2.3 | 35 |
| AL40-06-A | 3/4 | 75 | 138.1 | 37.8 | 35.5 | 38.4 | 110 | 35.5 | 50 | 52 | 25 | 8.5 | 12.5 | 70 | 2.3 | 34 |
| AL50-A | 3/4, 1 | 90 | 209.1 | 41.2 | 45 | - | 110 | 45 | 70 | 66 | 35 | 11 | 13 | 90 | 3.2 | 47 |
| AL60-A | 1 | 95 | 223.1 | 44.7 | 47.5 | - | 110 | 47.5 | 70 | 66 | 35 | 11 | 13 | 90 | 3.2 | 47 |
| Model | Semi-standard specifications | |||||
|---|---|---|---|---|---|---|
| With drain guide | With barb fitting | With bowl guard | With bowl guard With drain guide | With level gauge With bowl guard | With level gauge With bowl guard With drain guide | |
| B | B | B | B | B | B | |
| AL10-A | 59.9 | - | 56.3 | 59.3 | - | - |
| AL20-A | 87.7 | - | 84.5 | 87.5 | - | - |
| AL30-A | 115.1 | 123.6 | 104.1 | 117.6 | 124.1 | 137.6 |
| AL40-A | 147.1 | 155.6 | 136.1 | 149.6 | 156.1 | 169.6 |
| AL40-06-A | 149.1 | 157.6 | 138.1 | 151.6 | 158.1 | 171.6 |
| AL50-A | 220.1 | 228.6 | 209.1 | 222.6 | 229.1 | 246.2 |
| AL60-A | 234.1 | 242.6 | 223.1 | 236.6 | 243.1 | 256.6 |
Structural drawing
AL10-A structure drawing
AL20-A structure drawing
AL30-A/AL40-A structure drawing
AL50-A/AL60-A structure drawing
Component parts
| Number | Part name | Material | Note |
|---|---|---|---|
| 1 | Body | Zinc diecast | Urban white |
| Die-cast aluminum | |||
| 8 | Housing | Die-cast aluminum | Urban white |
Replacement parts
| Number | Part name | Material |
|---|---|---|
| 2 | Sight dome assembly | Polycarbonate |
| 3 | Lubrication plug assembly | - |
| 4 | Damper retainer assembly | - |
| 5 | Damper (assembly) | Synthetic resin |
| 6 | Bowl O-ring | NBR |
| 7 | Bowl assemblyNote) | Polycarbonate |
Note) Bowl O-ring is included for the AL20-A to AL60-A. Contact the manufacturer regarding the bowl assembly supply for psi and °F unit specifications.
Bowl assembly for the AL30-A to AL60-A models comes with a bowl guard (steel band material).
AL10 Type Working Principle
AL10 type structure drawing
A portion of the air introduced from the IN side pressurizes the lubricant inside the bowl.
The remainder of the air passes through needle (9), and flows to the OUT side. The differential pressure between the inside of the bowl and the inside of sight dome (2), causes the lubricant inside the bowl to drip into oil passage (10). The lubricant drips from dripping tube (11), and lubricates the OUT side.
The amount of lubricant is adjusted by needle (9) on the front face. Turning the needle clockwise increases the amount of the lubricant, and turning it counterclockwise until fully open shuts off the lubricant. The needle on the side that is not used should be left fully open.
Precautions
Selection and Mounting/Adjustment
- *Use a check valve (AKM series) to prevent back flow of the lubricant when redirecting the air flow before the lubricator.
- *Do not introduce air from the outlet side as this can damage the bumper.
- *The standard bowl for the air filter, filter regulator, and lubricator, as well as the sight dome for the lubricator are made of polycarbonate. Do not use in an environment where they are exposed to or come in contact with organic solvents, chemicals, cutting oil, synthetic oil, alkali, and thread lock solutions.
Maintenance and Inspection
- *For the AL10-A/AL20-A type, the lubricant cannot be replenished while it is pressurized. Lubrication cannot take place under a pressurized condition.
- *Adjustment of the oil regulating valve for models AL20-A to AL60-A should be carried out manually. Turning the valve counterclockwise increases the dripping amount, and turning it clockwise reduces the dripping amount. The use of tools, etc. can result in damage to the unit. From the fully closed position, three rotations will bring it to the fully open position. Do not rotate it any further than this. Note that the numbered scale markings are guidelines for adjusting the position, and not indicators of the dripping amount.
- *Check the dripping amount once a day. Drip failure can cause damage to the components that need lubrication.
Other precautions
- *When the bowl is installed on the AL30-A to AL60-A, make sure the lock button lines up with the groove of the front (or the back) of the body to prevent falling or damage to the bowl.
- *See the manufacturer's catalog for product information other than the above.