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Types and Features of Motors

Motor

This is a machine that converts electrical energy into mechanical energy to obtain motive power.
When electricity is passed through cables connected to the terminals, the motor converts the electrical energy into mechanical energy and generates a force (torque) to turn the load on the shaft, which transfers motive power to the corresponding machine.

Motor_1

Typical types of motors

Motor_2

Guide to motor selection

  DC motor (with brushes) Stepper motor AC motor (induction motor)
  Power supply: Direct current
Easy to use due to excellent controllability and responsiveness.
More expensive than AC motors and requires consumable parts (brushes).
Rotation angle is controlled according to the number of input power supply pulses, enabling high-precision control.
Response speed is slower than other methods and requires electronic circuits to generate pulses.
Power supply: Alternating current
Relatively inexpensive and good for achieving larger sizes and higher outputs.
Long lifespan  
Low-speed rotation  
High efficiency    
Low cost  
Positioning accuracy    
Low noise  
High torque
Compact
Usage examples Fan motors for hair dryers
Motors for drill screwdrivers
Paper feed for printers
Moving louvers of air conditioners
Compressors
Motors for drill presses

Main points

  • Check the voltage [single-phase (V)/three-phase (V)] of the power supply [direct current (DC)/alternating current (AC)].
  • Check the rotational speed (rpm).
  • Check the required torque/output (W).
  • Check the mounting method (leg mounting, flange mounting, etc.).

Gear motor

This is a motor integrated with a speed reducer.

Parallel shaft leg mounting type

Gear motor_1

Parallel shaft flange mounting type

Gear motor_2

Orthogonal shaft type

Gear motor_3

Features

  • A reduction gear is attached to the motor, and this drive unit provides lower revolution and higher torque than the motor alone.
  • There are two methods of mounting on the machine: leg-mounted and flange-mounted.
Gear motor_4

Motor with clutch brake

Motor with clutch brake_1

Features

  • This gear motor rotates by a three-phase 200 V power supply and has a clutch brake. It is used when you want to use intermittent driving that repeatedly stops and rotates. There are two types of mounting: leg-mounted and flange-mounted.

Structural drawing

Motor with clutch brake_2

Useful info

Reduction ratio

· Low gear of a car = High reduction ratio
  Reduction ratio 1/100

Motor with clutch brake_3

· High gear of a car = Low reduction ratio
  Reduction ratio 1/10

Motor with clutch brake_4

Main points

  • Check the power supply. (single-phase 100 V or three-phase 200 V)
  • Check the motor capacity (W).
  • Check the rotational speed (rpm).
  • Check the reduction ratio.
  • Check whether or not a gear motor can be connected to the machine.
  • Determine the reduction ratio according to the required rotational speed torque.

Spindle motor

This is a compact motor with the motor and spindle (rotary shaft) integrated into a single structure.
Spindle motor

Spindle motor_1

Features

  • The shaft of the induction motor is used as the spindle, etc., to which tools can be attached, eliminating the need to separate the motor and spindle by pulleys, couplings, etc. This leads to more compact machines, improved mechanical accuracy, and cost reductions.
Spindle motor_2

Various types are available.
The motor and spindle are integrated into a single structure, leading to more compact machines, improved mechanical precision, and cost reductions.

· Separated

Spindle motor_3

· Integrated

Spindle motor_4

Circular saw motor

Simply inputting 200 V commercial power (50/60 Hz) to the motor causes it to rotate.

Circular saw motor_1

Features

  • A fitting for attaching a circular saw to the spindle is included.
Circular saw motor_2

Types of attachments

· Circular saw attachment
Can be used for cutting wood and metal by attaching a circular saw.

Circular saw motor_3

· Cutter attachment
Can be used for grooving wood and metal by attaching a cutter.

Circular saw motor_4

· Buffing tool attachment
Can be used for surface polishing, etc., by attaching a buffing tool.

Circular saw motor_5

Main points

  • Check the rotational speed (rpm).
  • Check the required torque/output (W).
  • Select a blade that is appropriate for the material to be cut.
  • Specify the direction that the motor rotates.

Reference: Coco Mite Vol. 2

PDF list